For Excel-first manufacturing teams

Excel to Rupee-Wise Factory Loss & Action Dashboard

Upload downtime Excel/CSV logs and see where money is being lost by machine, reason, and shift without PLC, SCADA, or cloud rollout.

Built for Excel-first manufacturing teams and MSME factories that want rupee-wise downtime visibility without a heavy rollout.

No PLC required No SCADA required Local-first pilot Excel/CSV ready
Start point Existing Excel/CSV logs
Output Machine, reason, shift, and rupee-wise loss
Pilot style Local-first, no heavy rollout required

See The Transformation

From messy downtime Excel to rupee-wise factory loss clarity.

Slide or tap to see how FactoryLossIQ turns existing downtime logs into owner-ready loss visibility.

Before Raw downtime log
Date Machine Reason Minutes
10-May Press-04 tool chng 42
10-May CNC-02 no mat 35
10-May Press-04 Tool Change 28
10-May VMC-01 setup delay 50
After FactoryLossIQ Output
Estimated Loss ₹86,500
Top Machine Press-04
Top Reason Tool Change
20% Saving ₹17,300
Next Action Assign owner

Sample illustration using demo downtime data.

Product Preview

See FactoryLossIQ in action.

Real product screens from the local-first workflow: command center, upload review, and reports.

FactoryLossIQ Command Center showing operating priorities and navigation

Command Center

Daily operating priorities across loss, alerts, repeat issues, and reports.

FactoryLossIQ Upload Review showing mapping and downtime log health score

Upload Review

Check mapping and downtime log health before processing.

FactoryLossIQ Reports page showing management, finance, and pilot-ready outputs

Reports

Generate management, finance, and pilot-ready outputs.

How It Works

From Excel log to owner-ready action in three steps.

Step 1 Upload Excel/CSV downtime log

Start with the file your factory already maintains.

Step 2 Review rupee-wise loss

See machine, reason, shift, and financial loss clearly.

Step 3 Assign actions and export reports

Discuss savings with owners, plant heads, and TPM teams.

Problem

Downtime is recorded, but money loss stays unclear.

Many factories already record downtime in Excel, but owners and plant heads still struggle to see rupee-wise loss clearly. Machine stoppages, reason names, shift patterns, and repeat issues remain scattered across files.

Solution

Turn downtime logs into financial focus and action.

FactoryLossIQ converts downtime logs into financial loss, focus items, savings opportunities, Kaizen actions, WhatsApp summaries, and management-ready reports.

Key Features

Everything needed for a practical factory loss review.

Excel/CSV upload Start from files your team already maintains.
Column mapping Match messy file columns before processing.
Downtime log health score See missing, duplicate, or weak data before review.
Reason normalization Convert messy reason names into standard reasons.
Machine-wise loss Find which machine is losing the most money.
Reason-wise loss See the reasons driving repeated downtime.
Shift-wise loss Compare losses across shifts.
Owner View Show money loss and savings in owner-friendly language.
What-If Financial Impact Simulator Estimate savings and payback from improvement targets.
Kaizen / Loss Actions Assign owners and track expected vs actual savings.
Finance / Tally-friendly export Prepare finance review data without posting vouchers.
Management Review PDF Generate discussion-ready reports.
WhatsApp summaries Share short review summaries quickly.

Pilot-Ready Outputs

Useful outputs for sales demos, plant reviews, and finance discussions.

Owner View Money-first summary for owners and directors.
Management Review PDF Review-ready PDF for plant meetings.
Finance / Tally-friendly export CSV/PDF output for finance mapping review.
WhatsApp summary Short message format for quick leadership updates.
What-If Financial Impact Simulator Estimate savings from reducing top losses.

Who It Is For

Built for teams who need clarity without training-heavy software.

Factory owners
Plant heads
TPM teams
Maintenance managers
MSME manufacturers

Local-First Message

Designed for Excel-first factories.

The online demo is available for quick evaluation. The Local Edition can run on a client PC or local plant server during pilot, helping teams keep operational data closer to their own systems.

No PLC, SCADA, or cloud rollout required for Phase 1. Start with existing downtime Excel/CSV files and prove rupee-wise value first.

Local-First Architecture

Simple pilot setup. No heavy IT rollout.

Input Existing Excel/CSV downtime logs

Start from the files your team already maintains.

Local Engine FactoryLossIQ Local Engine

Inspect columns, clean reasons, calculate rupee-wise loss, and prepare actions.

Outputs Owner View, PDF reports, WhatsApp summary, finance export

Share review-ready outputs with owners, plant heads, TPM, maintenance, and finance teams.

For online evaluation, use the hosted demo. For pilot, FactoryLossIQ Local Edition can run on a client PC or local plant server so operational data stays closer to the factory environment.

FAQ

Common pilot questions

Do we need PLC or SCADA?

No. Phase 1 starts from existing Excel/CSV downtime logs.

Is this a direct Tally integration?

No. It provides Tally-friendly finance export for review and mapping preparation. It does not post vouchers.

Can it run locally?

Yes. The online demo is for quick evaluation. For pilot, the Local Edition can run on a client PC or local plant server so operational data stays closer to the factory environment.

What should we send first?

One sample downtime Excel/CSV file is enough to start a pilot discussion.

Contact

Book a pilot discussion or send a sample downtime file.

Online demo is available for quick evaluation. Local Edition can run on a client PC or local plant server during pilot.

Recommended first step: send one sample downtime Excel/CSV file to sales@factorylossiq.com.